Best facilities by Investment Casting Manufacturer

3D Printing Machine

3-D Printer Specification
Company	VOXELJET (Ausburg, Germany)
Model	VX500
Build Box Size	500 * 400 * 300 (in mm)
Volumetric Output	6 lit. per hour
One Cycle Output	60 lit.
Our Capacity	3000 lit. per hour

Tool Room

IPCL has its own Tool Room where small prototype tools are produced and large production tools are repaired and maintained Most of the large, multi-cavity wax injection tools/dies are procured from professional tool rooms across India.

Wax Shop

Shelling

Centrally air-conditioned Shell Room with Robotic System for shell manufacturing using Colloidal Silica and Ethyl Silicate slurry systems
Dewaxing facility by using Steam Autoclaves.

Melting

Melting Shop is equipped with Medium Frequency Induction Melting Furnaces, with a total melting capacity of 1500 tons of Castings per annum.

Melting & Casting

We are equipped with three types of melting facilities:

Air-melt for regular castings
Vacuum Melt for special type of castings with unique requirements in exotic super alloys
Rollover Melting for Castings with thin wall intricate shapes

Air-melt Induction Melting Furnaces:

Medium frequency Induction Melting Furnaces with crucible size ranging from 50 Kg. to 500 Kg

Materials to Melt:

Carbon Steels, Stainless Steels, Nickel Base Alloys, Cobalt Base Alloys

Vacuum Melting & Casting Furnace:

Make	“CONSARC”
Furnace Type	Twin Chamber
Crucible Capacity	50 kg
Mould size	600 mm (Dia.)
Material to Melt	Nickel Base Alloys, Cobalt Base Alloys and Stainless Steel

Pit Type Oil Fired Furnace:

35 kg crucible for melting Pure Copper and Copper Alloys

Electric Furnace:

100 kg charge capacity for melting Aluminum Alloys

Heat Treatment

Parts being supplied:

Hardening & Tempering
Case Hardening & Tempering
Recarburising
Annealing
Normalising
Solutionising & Aging
Sursulf Surface Hardening
Induction Hardening

Machining

IPCL has clear access to dedicated ISO-9001 certified machining vendors on subcontract equipped with conventional & CNC Machines & Quality Control facilities.

CNC Machine Shop

With more than 18 in-house CNC-machines (14 VMCs & 4 TCs), IPCL is clearly a specialist in machining parts. Facility supported by CMM equipped Standard Room.

Internal Machines Details
Type of M/c.	Make	X (mm)	Y (mm)	Z (mm)	No. of M/c.	No. of Axis
VMC	Hass (Super Mili Mini)	406	305	254	1	4
	BFW (BMV-45)	600	450	500	5	4
	BFW (BMV-60)	1050	600	600	1	4
	Jyoti (PX-20 Rapid)	510	510	510	9	3 machines having 4 axis &6 machines having 3 axis
	Jyoti (PX-1050)	1050	600	600	1	4
	Hass (VF4)	1270	508	635	4	4
	Hass (VF3-SS)	1016	508	635	2	4
	Hass (VF2- 5 Axis)	762	406	508	2	5
Total					25
Turning Center	Jyoti (DX-150)	Center Height-75mm			1
	Jyoti (DX-200)	Center Height-100mm			5
	Jyoti (DX-250)	Center Height-125mm			3
	Jyoti (DX-350)	Center Height-175mm			2
	Jyoti (DX-500)	Center Height-250mm			1
	Jyoti (AX-300)	Center Height – 210 mm			2
	Jyoti (AX-300) 625	Center Height – 210 mm			2
Total					16
Turn Mill Center	Jyoti (TMC-250), 12-Live Tool Turret	Maximum Machining Diameter – 470 mm			2
	Jyoti AX – 200	Maximum Machining Diameter – 330 mm			2
	DMG MORI (TMC – NLX 3000/700)	Maximum Machining Diameter – 430 mm			1
Total					5
Total CNCs					46

Value Added Processes

IPCL offers following value added treatments on finished investment castings. Most of these processes are outsourced to selective vendors with proven quality record:

Electro-plating
Electro Polishing
Buffing
Powder Coating
Hard Chrome Plating
Pickling & Passivation (in-house)
Geomet Coating

Quality Control

NABL Approved	NADCAP Approved	Other in-house
Chemical Analysis	Magnetic Particle	Leakage Testing
Metallurgical microscope	Fluoroscent Penetrate Testing	Contour Measuring Machine
Micro Vickers Hardness Tester		Digital Radiography facility
Mechanical Properties of metals (Tensile, Impact & Hardness)		Co-ordinate Measuring Machines (CMM)
Metallographic Test (Coating Thickness, Grain Size, Macro Etching, Microstructure, Case Depth)		Profile projector
Millipore Test (Gravimetric)		Magnetic Particle Testing Machine
Effective Case Depth (Hardness Traverse Method)
Coating Thickness (Magnetic Method)

Facilities